AAC Block Production Lines
NewTech AAC Block Production Line
The NewTech AAC Block Production Line is a complete industrial solution for manufacturing lightweight, durable and energy-efficient autoclaved aerated concrete blocks. The integrated system covers raw material handling, grinding, slurry preparation, PLC batching, mixing, pouring, cutting, steam generation, autoclave curing and finished-product handling.
Mixing Motor Power
75 kW
Mixing Process
Approximately 3 minutes
Batching Control
PLC Controlled
Density Monitoring
Real-Time Slurry Density Control
Curing System
Steam Autoclave
Product overview
The NewTech AAC Block Production Line provides an integrated solution for the industrial production of autoclaved aerated concrete blocks and related building products. The production process begins with raw material handling through bucket elevators, dedicated silos and belt conveyors. The lime material is processed through the ball mill and transferred to slurry storage tanks before entering the PLC-controlled batching system. The measured materials are supplied to the high-speed mixing and pouring machine. The intelligent pouring mixer uses a 75 kW motor and cross-impeller mixing system to support rapid and uniform mixing, with an approximately three-minute mixing process. After pouring, the material moves through the moulding, turnover, grouping and precision-cutting stages. The green AAC cakes are then transferred to the steam generation and autoclave systems for controlled curing. The production line also includes real-time slurry density monitoring. The density pipeline measures slurry concentration and sends the data to the central control system, allowing continuous adjustment of the slurry ratio for improved product consistency. After curing, the finished AAC blocks or panels are handled through production conveyors, hoists, clamping devices, wooden pallet conveyors and side-panel roller conveyors.
Key specifications
- Product Type
- AAC Block Production Line
- Production Type
- Integrated Industrial Production Line
- Raw Material Handling
- Bucket Elevator and Belt Conveyor
- Raw Material Storage
- Lump Lime, Lime Powder, Cement and Gypsum Silos
- Grinding System
- Ball Mill
- Slurry Storage System
- Slurry Storage Tanks
- Batching System
- PLC-Controlled Beater and Batching System
- Mixing System
- High-Speed Mixing and Pouring Machine
- Mixing Motor Power
- 75 kW
- Mixing Method
- Cross-Impeller Rapid Mixing
- Mixing Time
- Approximately 3 Minutes
- Mould Handling
- Pouring Ferry Trolley and Mould System
- Grouping System
- Grouping Conveyance Mechanism
- Cutting System
- Automatic Cutting Machine
- Turnover System
- Rolling-Over Table
- Panel Support
- Side Plates
- Transfer System
- Turnover Conveyor and Tilting Hoist
- Steam Generation
- Boiler System
- Steam Distribution
- Automatic Steam Distribution System
- Curing System
- Industrial Autoclave
- Product Transfer
- Production Conveyor and Production Hoist
- Finished Product Handling
- Clamping and Conveying Mechanism
- Pallet Handling
- Wooden Pallet Conveying Mechanism
- Panel Handling
- Side-Panel Roller Conveyor
- Density Control
- Real-Time Slurry Density Pipeline
- Lubrication System
- Automatic Lubrication
- Control System
- Central PLC Control
| Block Name & Size | Block Picture | Making Period | Produced Per Mould | Production Capacity / Per Hour |
|---|---|---|---|---|
AAC Blcok 500 × 100 × 200 mm |  | — | — | — |
Applications
